(Tuubada iska caabbinta saxnaanta Mn-Cu-Ni ee loogu talagalay Xaaladaha Saxnaanta Sare leh ee soo baxaya)
Dulmar Guud oo ku saabsan Badeecada
Tuubada daawaha manganin ee 6J13, oo ah badeecad bir ah oo shaqeyneysa oo ay samaysay Tankii Alloy Material si loogu isticmaalo codsiyada korantada ee saxda ah ee dhexe ilaa sare, waa qayb tuubo ah oo aan kala go 'lahayn/godan oo laga sameeyay daawaha manganin ee Mn-Cu-Ni. Si ka duwan baararka manganin ee adag ee caadiga ah, tuubadani waxay qaadataa habka "extrusion sax ah + annealing marxalado badan leh" kaas oo hagaajiya isku mid ahaanshaha iska caabbinta daawaha iyo hufnaanta qaab-dhismeedka tuubada - naqshadeeda godan ma aha oo kaliya inay yareyso isticmaalka walxaha 35-45% (marka la barbar dhigo baararka adag ee dhexroorka dibadda ee isku midka ah) laakiin sidoo kale waxay abuurtaa "kanaalka kala-baxa kulaylka" ee ku dhex jira xaaladaha hadda jira ee sare. Iyada oo ah beddel kharash-ool ah oo loogu talagalay 6J12 (oo leh isku-dheellitirnaan dufcadeed oo dheellitiran), waxay isku daraysaa iska caabin dhexdhexaad ah oo deggan, isbeddel TCR oo hooseeya, iyo waxqabadka ka hortagga daalka oo la xoojiyay - noqoshada doorasho cusub oo loogu talagalay shunts-ka hadda jira ee saxda ah ee kaydinta tamarta cusub, isku-dhafka dareemayaasha yar yar, iyo qalabka shabakadda casriga ah.
Tilmaamaha Caadiga ah & Hal-abuurka Agabka
- Darajada Daawaha: 6J13 (Daawada Manganin ee caadiga ah ee Shiinaha; oo sidoo kale loo yaqaan "daawada iska caabbinta saxda ah ee heerka dhaqaalaha" ee qaybaha saxnaanta sare ee si ballaaran loo soo saaray)
- Isku-dubarid Caalami ah: Waxqabadka la mid ah DIN 17471 CuMn12Ni2 (nooca wax laga beddelay) iyo JIS H3530 CMn12, oo leh Ni-ka la hagaajiyay (2.0-3.0%) si loo helo dheecaan wanaagsan oo ku saabsan soo saarista tuubada.
- Faa'iidada Foomka: Tuubo aan kala go 'lahayn (dhexroorka caadiga ah, ee dibadda ah 2-50mm) oo leh ikhtiyaar "dhumucda derbiga isbeddelaya" - derbiyo dhumuc weyn leh (3-5mm) oo loogu talagalay derbiyada culeyska qaab-dhismeedka, kuwa khafiifka ah (0.2-0.5mm) ee aaladaha yaryar.
- Heerarka U Hoggaansan: GB/T 1234-2019 (dabiiciga iska caabbinta) + GB/T 8890-2015 (tuubooyinka dabiiciga ah ee naxaasta ah ee aan tolnayn) + IEC 60404-8-2 (shuruudaha qaybaha TCR ee hooseeya)
- Shahaadada Wax Soo Saarka Cagaaran: Waafaqsan RoHS 2.0, iyadoo 95% qashinka wax soo saarka dib loo warshadeeyay (daawaha qashinka ah ayaa dib loo dhalaaliyaa iyada oo loo marayo hababka qiiqa hooseeya), oo buuxisa heerarka deegaanka ee EU REACH.
Faa'iidooyinka Cusub ee Muhiimka ah (Ka baxsan Tuubooyinka Manganin ee Caadiga ah)
1. Xasiloonida iska caabinta ee Xaaladda La-waafajiyay
- Xakamaynta TCR ee Firfircoon: Kala duwanaanshaha -40℃ ilaa 140℃ (oo daboolaya inta badan deegaannada warshadaha/elektarooniga ah), TCR waxay isbeddeshaa oo keliya ±8 ppm/℃ (ka cidhiidhi badan 6J12′s ±5 ppm/℃ laakiin leh 20% leexasho dufcadeed oo ka hooseysa) - xallinta barta xanuunka "waxqabadka aan iswaafaqsanayn ee u dhexeeya dufcadaha" ee qaybaha la soo saaray ee tirada badan (tusaale, 10,000+ cutub oo loogu talagalay BMS EV).
- Haynta Iska caabinta Sare: Ka dib 500 saacadood oo shaqo joogto ah oo 800A ah (iyada oo loo marayo tijaabinta shunt-ka tamarta cusub ee la sawiray), iska caabinta iska caabintu waa <0.008% – kanaalka godan wuxuu dardar geliyaa kala-baxa kulaylka, isagoo ka fogaanaya kulayl xad-dhaaf ah oo deegaanka ah oo sababa burburka iska caabinta (arrin caadi ah oo ku saabsan qaybaha adag ee manganin).
2. Habaynta Cusub iyo Dabacsanaanta Qaab-dhismeedka
- Naqshadaynta Dhumucda Darbiga ee Isbedbeddela: Qaybinta dhumucda darbiga ee la habeyn karo (tusaale ahaan, darbiga khafiifka ah ee 0.3mm ee isku-dhafka dareemayaasha + darbiga dhumucdiisu tahay 1.0mm ee dhammaadka isku-xirka) si loo dheellitiro "fudud" iyo "xoogga farsamada" - oo ku habboon tuubooyinka dareemayaasha yar yar ee u baahan dareenka iska caabbinta iyo taageerada qaab-dhismeedka labadaba.
- Dahaarka Shaqada ee Gudaha: Dahaarka dhoobada ah ee 0.5-1μ ee derbiga gudaha ee tuubada (xaaladaha u nugul daxalka sida dareemayaasha badda) ama lakabka lacagta lagu dahaadhay (si loo kordhiyo socodka korantada ee wareegyada danab-yar) - ballaarinta la qabsiga tuubada ee jawi adag/gaar ah.
3. Waxtarka Kharashka & Sifooyinka Cagaaran
- Waxsoosaarka Kaydinta Agabka: Qaab-dhismeedka godan wuxuu yareeyaa isticmaalka alaabta ceeriin 35%+, habka "u dhow-qaabka shabakadda" wuxuu yareeyaa waqtiga ka dambeeya farsamaynta 25% (marka la barbar dhigo farsamaynta dhaqameed ee baararka adag) - taasoo hoos u dhigaysa kharashyada wax soo saarka guud ahaan 15-20% macaamiisha.
- Soo Saarista Kaarboon Yar: Waxay aqbashaa tignoolajiyada "dhalaalka faakuumka iyadoo la adeegsanayo soo kabashada kulaylka qashinka" (isticmaalka tamarta ayaa hoos u dhacay 18% marka loo eego dhalaalinta caadiga ah) iyo baakadaha dib loo warshadeyn karo 100% (bacaha ka hortagga oksaydhka ee la burburin karo + sanduuqyada alwaax ee dib loo isticmaali karo) - oo la jaan qaadaya shuruudaha silsiladda sahayda ee kaarboon yar ee caalamiga ah.
Tilmaamaha Farsamada (Iyada oo la socota Xogta Xaaladda Soo Kordhaysa)
| Sifada | Qiimaha (Caadi ahaan) | Muhiimadda Codsiga Bartilmaameedka |
| Halabuurka Kiimikada (wt%) | Cu: 82.0-86.0%; Mn: 12.0-13.0%; Ni: 2.0-3.0%; Feer: ≤0.5% | Waxyaabaha ku jira Ni-ga ee loo habeeyay dareeraha dheeraadka ah (waxay ka hortagtaa dildilaaca darbiga tuubada) |
| Kala duwanaanshaha Dhexroorka Dibadda | 2mm - 50mm (dulqaad: ±0.05mm marka loo eego ≤10mm) | 2-8mm loogu talagalay dareemayaasha yaryar; 15-50mm loogu talagalay shunts-yada tamarta cusub |
| Kala duwanaanshaha Dhumucda Darbiga | 0.2mm - 5mm (dhumucda doorsoomaha ah waa ikhtiyaari) | 0.2-0.5mm qalabka fudud; 3-5mm qaybaha culayska qaada |
| Iska caabin (20℃) | 0.44±0.04 μΩ*m | Isku dheelitiran shunts-ka dhexdhexaadka ah (wuxuu ka fogaanayaa qashinka xad-dhaafka ah) |
| TCR firfircoon (-40℃ ilaa 140℃) | ±8 ppm/℃ | Xasilloon kaydinta tamarta cusub (isbeddelka heerkulka ee khaanadaha batteriga) |
| Waxqabadka Ka-hortagga Daalka | ≥10,000 wareegyo laabasho ah (gacan = 5 × dhexroorka dibadda) | Waara dareemayaasha qalabka la xiran karo (xaaladaha soo noqnoqda ee laablaabashada) |
| Iska caabbinta Daxalka (oo leh dahaadh dhoobo ah) | Buufin cusbo ah oo 2000-saac ah ASTM B117 ah (aan miridhku lahayn) | Ku habboon dareemayaasha shabakadda casriga ah ee badda |
| Heerkulka Hawlgalka Kala Duwan | -50℃ ilaa 130℃ (si joogto ah) | Waxay daboolaysaa baytariga EV (25-60℃) iyo xaaladaha xakamaynta warshadaha (0-120℃) |
Tilmaamaha Badeecada (Iyada oo leh Hal-abuur Gaar ah)
| Shay | Faahfaahinta | Barta Hal-abuurka |
| Nooca Tuubada | Aan tolnayn (caadiga ah); alxan (dhexroorka dibadda > 50mm) | Tuubooyinka alxanka leh waxay isticmaalaan "alxanka laysarka + daminta alxanka kadib" (kala duwanaanshaha iska caabbinta alxanka <0.1%) |
| Dhammaadka Dusha Sare | Dahaadh dhalaalaya oo gudaha ah; dahaar gudaha ah oo dhoobo/lacag lagu dahaadhay oo ikhtiyaari ah | Dahaarka gudaha wuxuu ku darayaa shaqeyn iyada oo aan saameyn ku yeelan waxqabadka iska caabbinta dibadda |
| Foomka Bixinta | Dhererka la jaray (100mm-6000mm); tuubooyin duuban oo gaar ah (oo loogu talagalay isu-imaatinka otomaatiga ah) | Tuubooyinka la duubay (dhererka ilaa 50m) waxay yareeyaan waqtiyada isku-xidhka wax soo saarka tirada badan |
| Tijaabada Tayada | 100% baaritaanka raajada X-ray (cilladaha gudaha ee darbiga); la socodka TCR ee khadka tooska ah (qaybtii 1m) | Hubinta inaysan jirin cillado qarsoon oo ku jira xaaladaha yaryar (tusaale ahaan, tuubooyinka dareemayaasha caafimaadka) |
Codsiyada Caadiga ah ee Soo Baxaya (Xaaladaha Cusub)
- Kaydinta Tamarta Cusub: Shunts-ka hadda ee saxda ah ee ku jira armaajooyinka kaydinta tamarta ee baytariyada lithium-ion (naqshadeynta madhan waxay baabi'isaa kulaylka ka imanaya qulqulka dallacaadda 600A+, TCR oo deggan ayaa la qabsanaysa heerkulka golaha 25-60℃).
- Dareemayaasha Caafimaadka Yaryar: Walxaha iska caabbinta tuubada ee kormeerayaasha gulukooska dhiigga ee la qaadi karo (derbiga khafiifka ah ee 0.2-0.3mm wuxuu ku habboon yahay aaladaha yaryar, waxqabadka ka hortagga daalka wuxuu ka hortagaa isticmaalka gacanta ee soo noqnoqda).
- Qalabka Shabakadda Casriga ah: Tuubooyinka dareemayaasha hadda jira ee mitirrada casriga ah ee danab hooseeya (kharashka-waxtarka leh wuxuu daboolaa baahiyaha dejinta tirada badan, wax soo saarka cagaaran wuxuu la jaan qaadayaa yoolalka dhexdhexaadnimada kaarboonka shabakadda).
- Elektarooniga la xiran karo: Tuubooyinka iska caabbinta dareemayaasha caafimaadka ee saacadaha casriga ah (naqshad fudud oo godan ayaa hoos u dhigaysa miisaanka qalabka 10%, dhumucda derbiga ee isbeddela waxay dheellitirtaa raaxada iyo cimri dhererka).
Taageerada Gaarka ah ee Tankii (Adeegyada Cusub ee Qiimaha lagu Daray)
- Habaynta Ku Salaysan Xaaladda: Waxay bixisaa adeeg "iswaafajinta waxqabadka iska caabbinta" - tusaale ahaan, hagaajinta nuxurka Ni ±0.5% si loo wanaajiyo TCR heerarka heerkulka gaarka ah (tusaale, -20℃ ilaa 80℃ kaydinta tamarta guriga).
- Qalabka Hagidda Habaynta: Waxay bixisaa "qalabyada isku-dubaridka tuubooyinka" oo bilaash ah (oo ay ku jiraan jigs-yada qalooca ee gaarka ah ee tuubooyinka derbiga khafiifka ah iyo jaantusyada cabbiraadda alxanka ee derbiyada gudaha ee dahaarka leh) si loo yareeyo kharashyada tijaabada iyo khaladaadka macaamiisha.
- Taageerada Shahaadada Cagaaran: Waxay bixisaa warbixinno faahfaahsan oo ku saabsan raad-raaca kaarboonka dufcad kasta (sida waafaqsan ISO 14067) si ay uga caawiso macaamiisha inay buuxiyaan shuruudaha shahaadada deegaanka ee caalamiga ah (tusaale ahaan, EU ECODESIGN).
Tankii Alloy Material waxay qabataa "xakamaynta tayada laba-xagal" ee tuubooyinka daawaha manganin ee 6J13: tijaabooyinka caadiga ah (Habka XRF, kormeerka cabbirka laysarka) + tijaabooyinka gaarka ah ee xaaladda (kala-baxa kulaylka hadda jira, daalka foorarsiga). Muunado bilaash ah (dherer 100mm ah, oo leh ikhtiyaarro dahaadh gaar ah) iyo "daraasadaha kiisaska codsiga xaaladda" (tusaale ahaan, tusaalooyinka rakibidda shunt tamarta cusub) ayaa la heli karaa marka la codsado - iyagoo ka caawinaya macaamiisha inay si dhakhso ah u xaqiijiyaan ku habboonaanta tuubada ee codsiyadooda gaarka ah.